Quality Process

We work in an organized way and our approach is traditional. In the first stage, we understand our clients’ requirements in-depth, devise a plan of action, and execute it. We manage time effectively with the 80/20 rule, i.e 80% planning, and 20% execution. At Kalim Textile we ensure that the product is manufactured according to the standards. The samples of the garment are shipped to the buyer for review and approval. On the approval from the buyer, the process for mass production is initiated.

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Kalim Textile is a private limited company, the Product Development team is dedicated to delivering a quality product matching Customers’ designs. They will translate the Customer’s design into patterns, grade those patterns, make prototype samples and continue submitting samples until the Customer is fully satisfied. Well-established vendor connection along with great teamwork makes The Kalim Textile specialist in sourcing. This also allows the company to explore the unexplored possibilities of sourcing the best garments. Kalim Textile keeps its zeal intact in line with those who pioneered insourcing.

Production :

After the Customer’s sample approval, the fabrics, trims, etc are issued to Production. During this phase, the Kalim Textile Quality Contro team will work tirelessly to ensure adherence to the garment specifications, including, but not limited to, accessories (labels, hangtags, etc), garment size, and seam allowances, skewing, and shrinkage. Every garment will be checked against the approved specifications. Garments meeting specifications are then packed and shipped to the Customer. All checking is done at the Customer’s specified AQL (Accepted Quality Level). We help the buyers carefully examine the practices of the manufacturer, carry out a background check and then place the order. Vendor selection is one of the key successes of all our endeavors, we select ISO-certified manufacturers and suppliers who display the competitive price. We ensure that the garments meet the social-environmental compliances approved by SEDEX.

Product Development In Bulk

On the receipt of approval on samples, the process for product development in bulk is initiated. We develop the product according to the buyer’s requirements and specifications. Along with the product, we attach a tag that has all the important data about the product as well as the wash and cares instructions.

Kalim Textile works closely with local fabric mills and accessory suppliers to arrange for all fabrics, trims, etc match the client’s design and quality specifications. For garments requiring imported fabric and accessories, Kalim Textile will import the same from the nominated suppliers.

Quality Assurance

Defining quality standards and specifications for each garment product, Choosing reliable and reputable suppliers who can consistently meet your quality requirements ,Inspecting and testing raw materials such as fabric, buttons, zippers, and threads before production to ensure they meet specifications, Production Planning and Control according to TNA and developing detailed production plans and schedules, Monitor and control each stage of production to detect and address quality issues promptly, Quality Control (QC) during Production, also conduct in-process inspections to check for defects at various production stages, Inspection of the finished garments for defects, such as stitching errors, color discrepancies, sizing issues, and labeling accuracy with testing for compliance with safety regulations, fabric performance we also give Quality Assurance Training to employees and control personnel to recognize and address quality issues effectively.

Documentation, we also  maintain detailed records of quality inspections, testing results, and any corrective actions taken. (CAP)

Root Cause Analysis and Corrective Actions.

Final Internal Audit and the Ready for Presenting External Audit.

Logistics & Shipment Follow Up

Our logistics department handles all the documents regarding the shipping of the product. We ensure that we have the correct shipping documents and get prior approval from the client before and post-shipment. This ensures trouble-free delivery to the destination. We also record our follow-ups which saves time. The Kalim Textile sends out shipping advice with all relevant details of the shipment to ensure a smooth delivery.

Pakistan has world-class air and seaports and a central location on the world shipping routes gives Kalim Textile the edge in shipping the finished goods quickly and economically to any part of the world. We ensure smooth and timely deliveries by leveraging Karachi’s strategic location with our intimate knowledge of Customs and security regulations and our long-term relationships with reputable shipping lines and logistics companies.